Custom Archives - Flowtech Advantage Australia https://flowtechadvantage.com.au/category/custom/ Exhaust & Emission Control Specialists Mon, 01 Jun 2026 10:52:30 +0000 en hourly 1 https://flowtechadvantage.com.au/wp-content/uploads/2023/02/cropped-Flowtech-Advantage-favicon-32x32.png Custom Archives - Flowtech Advantage Australia https://flowtechadvantage.com.au/category/custom/ 32 32 Custom Muffler For Railing Equipment https://flowtechadvantage.com.au/custom/custom-muffler-for-railing-equipment/ Tue, 07 Nov 2023 04:52:59 +0000 https://flowtechadvantage.com.au/?p=11082 Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

The post Custom Muffler For Railing Equipment appeared first on Flowtech Advantage Australia.

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Custom Muffler For Railing Equipment

Custom-Muffler-for-Railing-Equipment.

Redefining Industrial Emission Control

We've just completed another custom muffler project for a valued client based in New South Wales.

The team has designed a unique range of mufflers that performs the dual function of filtering and silencing simultaneously.

Our specialised muffler solution for railing equipment effectively minimizes the emission of harmful fumes and reduces noise levels. This also ensures additional safety of their staff members who utilise the equipment on a daily basis.

Low-Maintenance Custom Muffler

The overall design of these solution components is specially crafted for low maintenance. It features a muffler made of durable aluminised steel, which is highly resistant to corrosion. Additionally, it incorporates a convenient clamp mechanism for effortless cleaning of the internal filter whenever required.

Summary Highlights

Our cutting-edge Flowtech muffler was developed in collaboration with our Research and Development team. The Catalyst Combo filter, installed in this muffler, is a highly sought-after filter option in our range. It is specifically designed to accommodate engines in confined spaces and seamlessly integrates with existing OEM equipment. This makes it an ideal choice for optimal performance and convenience.

What makes Flowtech Combo Filter the ideal choice for this project?

 

  • Typically made from 304 stainless steel (SS)
  • Low-maintenance design
    Clamped or welded options
  • Can be built as a standalone system
  • Integrate seamlessly with existing OEM equipment
  • Easy installation
  • Optimal performance
  • Australian Made

 

What sets Flowtech Exhaust Silencers apart from the rest?

 

  • Significantly reduce noise pollution.
  • Heavy-duty
  • Domed and plates for water runoff
  • Fully welded
  • Australian made
    In conclusion, our custom-designed muffler represents a substantial advancement in industrial emission control. The Flowtech muffler serves as a testament to our unwavering dedication to providing our clients with top-notch, sustainable, and economically viable solutions.
Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.

Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

This project is related to Generator Muffler Silencer

ENQUIRE NOW

Products related to this project

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Custom Muffler For Railing Equipment appeared first on Flowtech Advantage Australia.

]]> Caterpillar Forklift Spark Arrestor Muffler https://flowtechadvantage.com.au/custom/catterpillar-forklift-muffler/ Tue, 26 Sep 2023 01:52:46 +0000 https://flowtechadvantage.com.au/?p=10956 Our client, a Victoria-based company in Australia specializing in diesel generator and engine solutions faces a similar issue and now requires a customised muffler for their 110kVA Cummins Diesel Generator. The objective was to meet certain noise level reduction (35-40 dBA) requirements while enhancing safety by reducing the emission of hot particulates from engine and exhaust systems.

The post Caterpillar Forklift Spark Arrestor Muffler appeared first on Flowtech Advantage Australia.

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Caterpillar Forklift Spark Arrestor Muffler

Caterpilla Forklift Spark Arrestor Muffler

Reducing Fire Risk in the Warehouse

Our client's forklift fleet has been equipped with Flowtech Spark Arrestor including guards.

The Caterpillar forklifts, ranging from 4.0 to 5.5 tonnes, are specifically designed for heavy-duty lifting applications. They offer great utility in warehouse environments. To enhance safety further, additional safety measures such as spark arrestor mufflers can be installed.

One of our clients needed a solution to provide additional safety measures in their warehouse and meet compliant standards with AS1019-2000. The Flowtech team recommended installing spark arrestor mufflers with guards (mounted vertically)on all their Caterpillar forklifts to address their concerns. The guards serve as a protective barrier, preventing any potential risks that may arise from personnel coming into contact with the hot surface.

Caterpillar Forklift Muffler

Driving Compliance and Cost Savings

A Look into Forklift Safety Measures

Apart from providing additional safety in a warehouse environment, the spark arrestor mufflers also offer benefits such as reduced noise levels and lower emissions.

The use of Caterpillar forklifts equipped with spark arrestor mufflers can also result in cost savings for businesses. As the muffler traps sparks, it prevents any potential damage to goods or equipment that could occur due to an uncontrolled fire.

This reduces the risk of expensive repairs or replacements and ensures smooth operations in a warehouse setting.

These additional safety features can also lead to increased efficiency and productivity. The reduced noise levels of the mufflers can result in a quieter working environment, allowing workers to focus better on their tasks without distractions. In addition, lower emissions contribute to a healthier workplace for employees, resulting in fewer sick days and increased productivity.

Why is the Flowtech Spark Arrestor the preferred choice for additional safety features in CAT Forklifts?

  • Made to suit turbo and non-turbo engine
  • Heavy duty & fully welded construction
  • Made from Aluminised material
  • Corrosion Resistant
  • Customisable to reduce noise and emission
  • Compliance to AS1019-2000
  • Compliance with US Forestry Standard 5100-ID

IMPORTANT: Incorrect installation and lack of support for the spark arrestor can lead to premature mechanical failure.

Related Products for Spark Arrestors

Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.

Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

This project is related to Generator Muffler Silencer

ENQUIRE NOW

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Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Caterpillar Forklift Spark Arrestor Muffler appeared first on Flowtech Advantage Australia.

]]> Fire Pump Exhaust Pipe System https://flowtechadvantage.com.au/emission-control/fire-pump-exhaust-pipe-system/ Wed, 23 Aug 2023 04:29:34 +0000 https://flowtechadvantage.com.au/?p=10145 Our client, a Victoria-based company in Australia specializing in diesel generator and engine solutions faces a similar issue and now requires a customised muffler for their 110kVA Cummins Diesel Generator. The objective was to meet certain noise level reduction (35-40 dBA) requirements while enhancing safety by reducing the emission of hot particulates from engine and exhaust systems.

The post Fire Pump Exhaust Pipe System appeared first on Flowtech Advantage Australia.

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Fire Pump Exhaust Pipe System

Firepump exhaust system

What is a fire pump system?

A fire pump is specifically designed to supply large volumes of water and plays a vital role in safeguarding property and saving lives during a fire. It typically consists of an engine-driven centrifugal pump, In addition, the fire pump also functions as a backup power source, utilizing either a diesel or gas engine.

Commonly found in commercial buildings with sprinkler systems, as they are essential for delivering adequate water supply under fire conditions. It’s usually placed in an underground room separate from all other rooms.

  • 2.1 metres head clearance.
  • 1 metre wide, clear path of travel to the fire pump controller
  • 1 metre wide, clear path of travel to the manual shut-down for diesel drivers
  • 1 metre wide, clear path of travel to all other required control valves

Fire Pump Diesel Exhaust Complete Design, Supply & Insulation

Fire pumps can be dangerous and hazardous to personnel due to the fumes and heat it generates.

A compliant exhaust system design should be a top priority for a company that utilizes it. Using top-quality materials is crucial for preventing accidents and fire hazards.

Investing in such materials not only ensures safety but also leads to long-term cost savings.

Fire Pump Exhaust Package

Flowtech has a proven track record in installing fire pump exhausts system, using the following materials.

A good example of fire pump diagram for exhaust pipe installation

Fire pump Exhaust Pipes

Fire pump stainless pipes
Aluminised pipes for any custom exhaust requirements

Some of our clients expressed dissatisfaction with their previous exhaust pipes due to their use of Galvanised material, which is susceptible to corrosion, lead release, chipping, cracking, and long-term rusting. To ensure quality, we recommend aluminised or stainless steel pipes for your fire pump system.

Aluminised pipes are affordable and ideal for moderate corrosive environments. They have a durable coating that can withstand high temperatures and while stainless steel pipes are slightly dearer but offer superior corrosion resistance for harsher environments.

Advantage of using Flowtech Pipes

  • Top-quality pipe materials
  • Corrosion resistant
  • Customisable to fit preferred size for easy transport
  • Flaring the pipe for easy installation (Male & Female)

Engineering Bends

Mandrel bends

Fire Pump Catalyst Filter

Custom Muffler Silencer

Catalysts or Diesel Particulate Filters (DPF) help reduce particulates coming from the fire pump engine that is hazardous to personnel.
They trap and burn combustible particles in the exhaust gases, thereby improving air quality.

A Catalyst filter should be installed in a fire pump engine to improve air quality in confined spaces and avoid the need for additional pipes to release fumes in multi-story buildings. Saving costs and minimising installation time.

Fire Pump Thermal Insulation

High temperature insulation for Fire Pump using Thermal Tape & Blanket

Custom Spark Arrestor

The primary use of thermal insulation is to act as a heat shield to the custom-fitted pipes, bends and catalyst filter is essential to containing the heat within the system.

Any exposed pipes that are not insulated can cause discomfort for personnel and could be a potential fire hazard.

Flowtech provides Thermal tape and blanket insulation services which add an extra layer of protection, offering peace of mind as well as improved air quality in confined spaces.

Flowtech thermal tapes also provide long-term cost savings as they prevent the need for frequent replacement of pipes and bends due to corrosion.

Fire-pump-exhaust-system-with-no-thermal-insulation-2
Fire-pump-exhaust-system-with-no-thermal-insulation-2
Fire-pump-exhaust-system-with-no-thermal-insulation-2

Thermally insulated fire pumps exhaust

Flowtech Advantage provided a  solution to meet the customer’s specific needs. We design and supply high-grade thermal insulation to reduce heat transmission from the pump engine to the exhaust pipes.

Summary

  • Fire pump diesel exhaust systems are an essential part of ensuring safety in commercial buildings thru sprinkler systems.
  • Use top-quality materials and experienced manufacturers to install exhaust systems correctly.
  • Investing in quality materials helps ensure that the system is safe and reliable, and also leads to long-term cost savings.
  • Flowtech offers complete design, supply and insulation services for fire pump systems
  • Choose aluminised or stainless steel pipes and void using galvanised pipes
  • Install Catalyst Filter (to reduce particulates coming from the fire pump engine)
  • Use Heat tape and a Thermal blanket to act as a heat shield.
  • Flowtech team ensure that your fire pump exhaust system will meet all safety requirements.

Related Products for Exhaust Pipe Solution

Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.

Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

This project is related to Generator Muffler Silencer

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
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Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
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Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
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Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Fire Pump Exhaust Pipe System appeared first on Flowtech Advantage Australia.

]]> Cummins Diesel Generator Muffler https://flowtechadvantage.com.au/custom/cummins-diesel-generator-muffler/ Thu, 10 Aug 2023 05:50:38 +0000 https://flowtechadvantage.com.au/?p=9561 Our client, a Victoria-based company in Australia specializing in diesel generator and engine solutions faces a similar issue and now requires a customised muffler for their 110kVA Cummins Diesel Generator. The objective was to meet certain noise level reduction (35-40 dBA) requirements while enhancing safety by reducing the emission of hot particulates from engine and exhaust systems.

The post Cummins Diesel Generator Muffler appeared first on Flowtech Advantage Australia.

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Cummins Diesel Generator Muffler

Diesel Generator excessive noise issue

The problem of noise pollution is becoming a growing concern, particularly for companies that operate in close proximity to residential areas that utilize heavy-duty equipment. Various industries such as construction, mining, and agriculture are actively pursuing solutions to minimize the noise generated by their equipment and machinery.

Our client, a Victoria-based company in Australia specializing in diesel generator and engine solutions faces a similar issue and now requires a customised muffler for their 110kVA Cummins Diesel Generator. The objective was to meet certain noise level reduction (35-40 dBA) requirements while enhancing safety by reducing the emission of hot particulates from engine and exhaust systems.

Diesel generators are extensively used across industries as a dependable power source. However, they have gained notoriety for producing excessive noise levels. This issue can also lead to work delays due to restricted working hours caused by noise disturbance.

Cummins-Diesel-Generator-Muffler

Design, plan & achieve quiet efficiency

The Flowtech team was approached to develop a solution for noise and spark-related issues. 

Solution #1: Design and customise SILENCERS to suit the Cummins Generator and achieve a specific noise level reduction.
Solution #2: Adding a SPARK ARRESTOR to ensure compliance with AS1019-2000 standards.

The initial step involved gathering the precise requirements from the client and carefully analyzing the materials provided to our team.

To ensure accuracy, CAD drawings were drafted to confirm all measurements and details.

Once we got the approval from the client, we then proceeded to manufacture the components required to construct the silencers suited for Cummins Generator.

Cummins-Diesel-Generator-Muffler-cutting

The ultimate custom muffler solution

After spending several days working on design and prototype testing, we finalized the product with a set of tailor-made Flowtech Silencers. These silencers were meticulously designed and constructed to meet the client’s specific requirements. We managed to achieve an impressive noise reduction level of 35-40 dBA range. On top of that, we also built a Flowtech Spark Arrestor that adheres to Australian standards.

Custom Muffler Silencer
Cummins-Diesel-Generator-Muffler-spark-arrestors
Custom Spark Arrestor

The Flowtech Spark arrestors prevent sparks or other combustible materials from escaping the exhaust and potentially causing fires or explosions. This is especially crucial in diesel generators that operate in hazardous environments, such as mines, oil rigs, or chemical plants, where a stray spark can cause catastrophic damage.

Spark arrestors usually have a metal screen or mesh that traps sparks without obstructing the exhaust flow. Many jurisdictions, including Australia, mandate spark arrestors in diesel generators that operate near flammable or explosive materials.

Source: Australian Standards AS 1019-2000

Cummins-Diesel-Generator-Muffler-spark-arrestors
Custom Spark Arrestor

Custom Muffler Project Success

Our client expressed overall satisfaction with the final outcome. The tailored Silencer muffler not only met the noise level criteria but also ensured the safety of their equipment and operations by adding a Spark arrestor.  In addition, the design was able to fit perfectly within their existing Cummins generator.

We’re proud to have been selected as their supplier of choice for this project and look forward to working with them in the future. 

Related Products

Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.

Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

This project is related to Generator Muffler Silencer

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Cummins Diesel Generator Muffler appeared first on Flowtech Advantage Australia.

]]> Custom DPF https://flowtechadvantage.com.au/emission-control/custom-dpf/ Fri, 21 Jul 2023 04:33:19 +0000 https://flowtechadvantage.com.au/?p=8889 The custom-designed muffler featured an innovative design which allowed it to be easily installed on the existing blower without having to make any major alterations. The muffler was designed to reduce the decibel level of the existing blower while still providing efficient airflow.

The post Custom DPF appeared first on Flowtech Advantage Australia.

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Custom DPF

Custom DPF for Diesel Engine Equipment

Diesel engines have become essential in various manufacturing, industrial, mining and transportation industries. However, they produce harmful gases such as carbon monoxide (CO), hydrocarbons(HC), and Diesel Particulate Matter(DPM) that pose significant health risks to the personnel especially in a confined workspace area.

The Australian government has set strict standards to regulate these emissions to protect the public and reduce environmental impact.

Related article: Heavy vehicle emission standards for cleaner air

The Euro 4 standard is a set of regulations that aim to reduce emissions produced by new vehicles and machinery. The European Union implemented these standards in January 2005, and several countries have since adopted them.

Related article: Emission 4 Engine

The standards require significantly reducing carbon monoxide, hydrocarbons, and nitrogen oxide emissions. Additionally, these regulations require a reduction in diesel particulate matter by 75%. Compliance with Euro 4 standards ensures that diesel engines are environmentally friendly.

To meet these high standards, numerous industries are increasingly adopting the installation of a DPF. This helps them comply with regulations, improve engine performance, and minimize engine maintenance requirements.

Discover more Diesel Particulate Filters

DPF Engine Requirements

Diesel Particulate Filter for a 3.8L Engine running on 1800rpm

DPF-Flowtech

Our client in New South Wales, offering engineering services to the mining, industrial, and construction sectors, required a Diesel Particulate Filter (DPF) for a larger 3.8L engine operating at 1800rpm.

The Flowtech team recommended installing a custom DPF that meets Euro 4 standards and can function as a Filter and a Silencer in one. 

In addition, an extra catalytic converter was added to the engine system to further reduce emissions. As a result, our client achieved cleaner emissions making their workplace safer. 

DPF-Flowtech
DPF-Flowtech

The Flowtech custom DPF design is a combination of Diesel Oxidation Catalyst also known as (DOC)  and Particle Oxidation Catalyst (POC) proven in removing a high level of Carbon Monoxide (CO), Hydrocarbons (HC) as well as over 60%-75% of Diesel Particulate Matter (DPM)

The DPF offers several advantages including:

  • Low maintenance
  • Low accumulation of soot particles
  • May be suitable as an increased flow alternative to a wall flow DPF
  • Mnimimal back pressure increase
  • Available as an add-in unit to an existing system on a project-based requirement
  • Can be adapted to suit bespoke OEM applications
  • Can be incorporated into a Flowtech silencer.

Reduce fuel efficiency – The build up of diesel particulate matter can also cause irreversible damage to engines and lead to expensive maintenance costs. A custom DPF filter will prevent issues and reduce your maintenance expenses in the long run.

Conclussion

In conclusion, custom DPFs are essential in reducing the harmful emissions produced by diesel-powered machinery and meeting stringent emission standards.

The Flowtech team offers customised solutions that guarantee compliance with Euro 4, 5 and 6 standards while improving overall performance and reducing maintenance costs.

Investing in a Flowtech custom DPF Muffler will go a long way in protecting the environment, the public’s health, and your industrial machinery.

Contact us to learn more about our custom DPF and how it can achieve Euro Emission standard requirements.

Range of Custom DPF Solutions

Designed for Heavy Machinery Mining Equipment

Custom DPF for Mining Equipment
Custom DPF for Heavy -duty Machinery
Custom DPF for Heavy-duty Equipment

Range of Flowtech DPF Solutions

DPF + Pre-Catalyst

This Diesel Particulate Filter with Pre-Catalyst is a specialist combination designed to remove High levels of Carbon Monoxide (CO), Hydrocarbons (HC),  and high levels of

Read More »
DPF - Ceramic

DPF – Ceramic

Ceramic Diesel Particulate Filters are designed to remove High levels of Carbon Monoxide (CO), Hydrocarbons (HC), and High levels of Particulate Matter (PM) from Diesel

Read More »
Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.

Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Custom DPF appeared first on Flowtech Advantage Australia.

]]> Cowl Silencer Alternative https://flowtechadvantage.com.au/silencers/cowl-silencer-alternative/ Mon, 19 Jun 2023 06:13:00 +0000 https://flowtechadvantage.com.au/?p=8357 The custom-designed muffler featured an innovative design which allowed it to be easily installed on the existing blower without having to make any major alterations. The muffler was designed to reduce the decibel level of the existing blower while still providing efficient airflow.

The post Cowl Silencer Alternative appeared first on Flowtech Advantage Australia.

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Cowl Silencer Alternative

Flowtech Compact Silencer

'A Cowl Silencer alternative'

The Flowtech Compact Silencer can be utilized in small or restricted work areas, It is commonly used with generators or stationary engines, and can also be used on boats or trawlers.

Its design is an alternative to traditional Cowl mufflers or silencers and offers superior noise emission control.

With its modern and unique features, you won’t compromise on functionality or performance. Moreover, this silent solution ensures ultra-quiet performance where another silencer style like mufflers would be too intrusive.

The Flowtech Compact Silencer’s small size and easy installation make it ideal for limited space requirements, while its robust construction and adaptability allow it to be used in a wide range of applications.

AFTER
Cowl Muffler SIlencer Rusty BEFORE
Cowl Silencer Alternative

Summary Features of ( Cowl Silencer Alternative)

  • 100% Australian made
  • Aluminised material & stainless steel option
  • Heat-painted able to withstand 600 degrees Celsius
  • Space-Saving Solution
  • Modern and unique design to suppress excessive noise
  • Customisable for specific requirements
  • Easy Installation
  • Rapid turn-around time

See the actual damaged muffler from our client

Our client needed a replacement for their old muffler which had become rusty and foul after several years. They were looking for a compact silencer that could withstand higher temperatures and ideally, be rust-proof. 

If you’re dealing with limited space and need to replace a damaged muffler, the Flowtech Compact Silencer is an excellent alternative.

The Flowtech Compact Silencer features advanced reactive silencers specifically designed for environments with minimal ambient noise, where space constraints and weight considerations are paramount. This streamlined design ensures that these silencers can be seamlessly integrated into tight spaces, such as those found in marine applications, industrial and other areas where size and weight are critical factors.

Flowtech Advantage Alternative to Cowl muffler

Looking for a similar solution?

We have a wide range of muffler solutions for every industry.
Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Cowl Silencer Alternative appeared first on Flowtech Advantage Australia.

]]> Vacuum Blower Muffler https://flowtechadvantage.com.au/silencers/vacuum-blower-muffler-for-csiro/ Tue, 13 Jun 2023 23:59:53 +0000 https://flowtechadvantage.com.au/?p=8258 The custom-designed muffler featured an innovative design which allowed it to be easily installed on the existing blower without having to make any major alterations. The muffler was designed to reduce the decibel level of the existing blower while still providing efficient airflow.

The post Vacuum Blower Muffler appeared first on Flowtech Advantage Australia.

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Vacuum Blower Muffler

Custom-Designed Vacuum Blower Muffler

A client from a government agency approached Flowtech to create a custom-designed Vacuum Blower for their specific project.

The agency had a requirement for a low-noise operation and requested that Flowtech design and produce a muffler for the blower to reduce decibel levels.

Flowtech, with years of experience and expertise in design engineering, had the knowledge to provide a solution that would fit the needs of this client. After extensive research and testing, Flowtech was able to develop a custom-designed muffler that not only met but exceeded expectations.

Vacuum Blower Muffler

Achieving a Quieter Environment with a Specialized Muffler

The custom-designed muffler featured an innovative design which allowed it to be easily installed on the existing blower without having to make any major alterations. The muffler was designed to reduce the decibel level of the existing blower while still providing efficient airflow.

Vacuum Blower Muffler Silencer

Flowtech Delivers Innovative Solution for Client's Equipment Upgrade

The resulting performance of the modified equipment was outstanding, and the client was highly satisfied with the Flowtech team’s work.

The noise levels were significantly reduced and the overall efficiency of the equipment was improved. In addition, this solution eliminated any potential downtime associated with installing a new muffler system.

The client was so pleased with Flowtech’s work that they invited us back to provide our innovative solutions for similar projects in other locations throughout their facility. We continue to be their trusted partner and provide them with the best possible solutions tailored to their exact needs and requirements.

Creating a Safe & Healthy Workspace

We are delighted to provide you with the perfect exhaust solution to ensure a safe and healthy working environment, free from hazardous fumes and unwanted noise. Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Vacuum Blower Muffler appeared first on Flowtech Advantage Australia.

]]> Mining Equipment Muffler https://flowtechadvantage.com.au/silencers/mining-muffler/ Tue, 06 Jun 2023 05:18:39 +0000 https://flowtechadvantage.com.au/?p=8078 Flowtech has been supplying industrial muffler exhausts and noise reduction solutions to Australia and New Zealand for more than 38 years. We offer a comprehensive range of products and can customize solutions for mining and other industries to address noise concerns and ensure high product performance.

The post Mining Equipment Muffler appeared first on Flowtech Advantage Australia.

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Mining Equipment Muffler

Enhancing Work Safety with Flowtech's Custom Muffler Design

Our client, who operates in the mining industry, was seeking a solution to address the issues of noise and emissions coming from the generator. Ensuring the safety of their staff working near the generator room was their topmost concern and priority.

To resolve this problem., the Flowtech team proposed and designed a custom muffler/silencer. This tailored solution will effectively eliminate the risks associated with excessive noise and harmful fumes emitted by the generator.

Designing a large custom muffler requires careful planning and consideration of several factors.

Constructed with corrosion-resistant stainless steel material and equipped with high-temperature packing, this custom silencer boasts a generous size of approximately 300mm. Additionally, it features perforated absorption material lining the interior wall, ensuring optimal performance and withstand harsh working conditions.

Technical Specification

  • The inlet/outlet is 400 nominal bores shed 40 pipes with table D flanges.
  • End plate flat in 8 mm s/steel 304 with 6x 6mm Gussets 
  • Barrel 6mm 304s/steel V prepped and butt welded full penetration welds
  • All baffle plates are 6mm s/steel. 6 X Lugs around the silencer
Mining Muffler

We Offer a Comprehensive Range of Products for Mining and Other Industries

Flowtech has been supplying industrial muffler exhausts and noise reduction solutions to Australia and New Zealand for more than 38 years. We offer a comprehensive range of products and can customise solutions for mining and other industries to address noise concerns and ensure high product performance.

Mining Muffler

Superior Sound & Emission Reduction

Flowtech Mining Mufflers are designed to reduce noise and vibration, making them ideal for heavy machinery applications.

Unlike traditional mufflers, it uses a combination of acoustic and advanced filtering technologies to provide superior sound & emission reduction capability 

It also features an advanced design which increases efficiency by reducing backpressure, allowing the engine to run more efficiently.

With their outer shell made of corrosion-resistant aluminised and stainless steel, Flowtech Mining Mufflers are built to withstand the toughest mining environments and last for years. Plus, they’re easy to install and require minimal maintenance, making them an ideal choice for any mining operation.

MIning Muffler by Flowtech Advantage

Creating a Safe & Healthy Workspace

We are delighted to provide you with the perfect exhaust solution to ensure a safe and healthy working environment, free from hazardous fumes and unwanted noise. Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Mining Equipment Muffler appeared first on Flowtech Advantage Australia.

]]> Custom Mufflers https://flowtechadvantage.com.au/custom/custom-muffler/ Wed, 17 May 2023 05:23:31 +0000 https://flowtechadvantage.com.au/?p=7832 Did you know that modifications to your car's muffler, downpipe, or exhaust manifold can directly influence your car's performance? Here's something even more interesting: a full exhaust replacement can have a greater impact than smaller upgrades. The good news is that some customization can help you save on fuel costs and make your investment worthwhile!

The post Custom Mufflers appeared first on Flowtech Advantage Australia.

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Custom Mufflers

custom muffler
To ensure the highest level of protection, mufflers in the manufacturing area will be heat-painted to enhance durability.

Upgrade your vehicle's performance by customizing its muffler

Is your vehicle or machine not performing as expected?

Did you know that modifications to your muffler, downpipe, or exhaust manifold can directly influence your car's or machine performance?

Here’s something even more interesting: a full exhaust replacement can have a greater impact than smaller upgrades.

The good news is that some customization can help you save on fuel costs and make your investment worthwhile!

By replacing a defective or old stock muffler with a custom-made one, you can achieve the same or improved sound and power while reducing exhaust noise. With a wide variety of designs available, custom mufflers offer enhanced sound quality, increased torque and horsepower, as well as reduced back pressure.

Whether you’re looking for a loud rumble or subtle purr from your engine, there is sure to be a custom muffler that fits your needs.

Cost-effective Custom Muffler Solution

Many of our customers are surprised by how cost-effective our custom mufflers are, with prices being as low as half that of an original stock muffler. In cases where genuine parts are not available due to a vehicle’s age, we are always willing to provide assistance.

Custom Muffler Quote Requirments

  • Genuine Part number
  • Manufacturer
  • Series
  • Type of Engine
  • Turbo
  • Desired sound level
  • Type of application
  • Do you need it to be Turbocharged?
  • Materials
  • Barrel Profile
REQUEST A QUOTE

Custom muffler applications

Custom Muffler for a Generator

Custom muffler 

custom muffler on stationary unit

Custom muffler on small stationary unit

Custom muffler on diesel generator

Custom muffler on a diesel generator

Custom mufflers for mobile generators serve as a Spark Arrestor

Custom muffler for a blower vacuum

Custom muffler for a mobile application

Custom muffler suit BCI & Yutong with Cummins Engine

Custom muffler for mobile generator

Custom muffler & Thermal blanket on Excavator

Custom muffler & blanket on Excavator

Custom muffler on a Rail Equipment Vehicle

Custom muffler on rail equipment vehicle

Custom muffler for heavy vehicle

Custom muffler for heavy vehicle 

Custom muffler with quick release kit

Custom muffler with quick release kit

custom muffler

Custom muffler for a vacuum blower

Generator muffler for a container

Custom muffler for a Container Generator in a mining environment

Catalytic converter for a mobile unit polishing

Custom DPF for a 3.8L engine running on 1800rpm 

custom-muffler-as-Silencer-and-spark-arrestor

Custom Silencers & Spark Arrestors for a 110 Kva Cummins diesel generator

Generator Spark Arrestor

Custom muffler for a generator

Cowl-Muffler-Silencer-New-Product

Custom muffler serves as an alternative to Cowl muffler

custom-muffler-for-a-railing-equipment-2

Custom muffler for a railing equipment

Why Flowtech custom mufflers stand out as the optimal choice for vehicle or equipment

  • Aluminised and Stainless Steel Options
  • Heat painted
  • Corrosion-resistant
  • Fully welded
  • Australian made
  • Custom made to suit preference
  • Cost-effective
  • Rapid turn around time
  • Backed by a warranty

Custom mufflers that are made in-house.

Generator Silencer Muffler in Canberra

January 19, 2023 No Comments

A data centre based in Canberra was looking for an exhaust solution to reduce the sound coming from their generators.
Flowtech Advantage team analysed the situation and suggested a suitable approach to reducing noise levels onsite.

Read More »
Exhaust-System-Solutions-for-heavy-duty-Trucks

Custom Exhaust Pipe Solution For Heavy-duty Vehicles

January 9, 2023 No Comments

The local fire truck department in South-West Sydney needed an efficient method to direct any fumes and potential sparks away from the truck. The experienced Flowtech team was tasked with finding a customised exhaust pipe solution capable of preventing any fumes from going downwards.

Read More »

A Sound Investment for Your Equipment

September 27, 2022 No Comments

A reputable maintenance company in St. Mary, New South Wales was searching for a solution to their exhaust equipment’s inability to accommodate the harsh weather condition, excessive vibrations and qualification for DBA standards.

Read More »

Here's a brief overview of the advantages of having a custom muffler.

  • Improved fuel economy
  • Greater engine output and torque
  • Enhanced sound quality
  • Reduced exhaust noise
  • Longer service life compared to stock mufflers.

Considering a custom muffler? 

Here's why you should choose us.

Flowtech Advantage has been in the custom muffler industry for 38 years, designing and customizing mufflers for various vehicles and machinery.

We believe that every customer’s needs are unique so custom mufflers need to be tailored accordingly. Not only do we guarantee the best quality products, but our friendly staff are here to discuss your needs for increased performance and improved sound or noise reduction.

custom muffler

Custom Muffler's FAQ's

A custom muffler is an aftermarket replacement exhaust component that has been crafted to the specific needs of a vehicle. Custom mufflers are designed to improve engine performance, reduce noise levels, and provide a more aesthetically pleasing sound from the exhaust system. They are often made from aluminised or stainless steel. 

Custom mufflers offer several advantages over factory-installed exhaust components. They provide improved engine performance by reducing back-pressure and allowing for better exhaust flow, they also reduce noise levels and allow for more control over the sound of the exhaust system. Additionally, custom mufflers

Custom mufflers are designed to improve exhaust flow and reduce back pressure in order to enhance engine performance. They generally consist of several sound-absorbing baffles and chambers that are tuned to provide a desired sound output, while also allowing maximum flow through the system. The baffles are constructed from various materials, such as stainless steel or aluminized steel, and are designed to absorb sound waves and reduce noise levels.

Additionally, custom mufflers may include additional features such as catalytic converters that help reduce toxic emissions from the exhaust system.

When selecting a custom muffler, you should consider the type of vehicle it will be installed in, as well as the desired sound output and power gains. Additionally, you should also consider the cost of the component, as well as its durability and ease of installation. Lastly, make sure to select a muffler that is compatible with your vehicle’s existing exhaust system.

Generally speaking, yes. However, it is always best to check with your local laws and regulations before making any modifications to your vehicle’s exhaust system. It may also be necessary to obtain a permit if you intend to install a custom muffler that exceeds the noise level limit in your area.

 The price of a custom muffler can vary greatly depending on the type of vehicle or equipment it is intended for and the features included. Generally speaking, you should expect to pay anywhere from A$250 to A$500or more for a quality custom muffler. Installation costs may vary depending on the complexity of the job and the location of the shop.

Find The Right Muffler for your Equipment

We are delighted to provide you with the perfect exhaust and muffler solution to ensure a safe and healthy working environment, free from hazardous fumes and unwanted noise. Explore our Spark Arrestors, Exhaust Silencers, Emission Control, Aftemarket Exhaust Parts and Performance Muffler

ENQUIRE NOW

Discover More Case Studies

Our exhaust solutions are custom tailored to suit your specific needs.

Generator Heat Blanket
Thermal Blanket

Generator Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
August 6, 2024 No Comments
MUffler-heatblanket-guide
Silencers

Muffler Heat Blanket

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
July 8, 2024 No Comments
Customised Silencers for Sand Mining CAT Generators
Silencers

Custom Silencer for CAT Generators

Our client operates within the sand mining sector, heavily relying on CAT generators for their daily functions. The objective was to replace deteriorating mufflers with Flowtech Silencers to curb emissions and reduce noise pollution. This improvement was crucial for adhering to updated environmental standards and enhancing the workplace atmosphere.

Read More »
June 19, 2024 No Comments
Silencers

DPF Filter for CAT 120M & 140M Grader

When it comes to heavy machinery, the performance of components like DPF filters can significantly impact overall efficiency and longevity. This case study will delve into how the Flowtech Diesel High-Flow Combination Filter, specifically designed for the CAT 120M Motor Grader, has shown to be a game-changer in terms of improving emission output from harmless pollutants to cleaner releases.

Read More »
February 26, 2024 No Comments
Silencers

Silencer designed for CAT 3412 Diesel Generator

Our client in Sydney needed a new muffler for their 2250KVA Cummins Diesel Generator. The old muffler had rusted and lost its effectiveness, so they approached the Flowtech team for help.

Our task was to design a modern silencer that would not only reduce noise but also resist corrosion and last longer.

Read More »
January 4, 2024 No Comments
Custom-Muffler-for-Railing-Equipment.
Custom

Custom Muffler For Railing Equipment

Once again, our loyal client in Western Sydney has entrusted the Flowtech team. The team designed a unique muffler that serves as a filter and a silencer effectively minimizes the emission of harmful fumes and reduces noise levels.

Read More »
November 7, 2023 No Comments

The post Custom Mufflers appeared first on Flowtech Advantage Australia.

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