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Premium Exhaust Wrap

Extra shield to any heavy-duty vehicle exhaust, pipes & manifolds

Thermal Blanket for exhaust pipes and engines

Exhaust heat wrap for engines, pipes and mufflers

Protecting your assets is crucial as excessive heat to your equipment will pose a significant risk to business operations. Regardless of whether you work in the construction, agricultural, or mining industries, safety should always remain a paramount concern. Prioritizing safety not only ensures a secure work environment but also offers numerous benefits.

Premium Protection Exhaust Wrap

Due to our client’s demand for seeking a reliable thermal solution, capable of combating heat and protecting against oil spills or hydraulic leaks, we’ve decided to add our custom-tested Thermal Blanket to our product range.

With innovative Aluminium Coated Silica Glass technology (not mesh), it provides reliable protection against extreme temperatures, surpassing other thermal solutions in the market. 

  • Exhaust pipe system
  • Diesel engines
  • Turbines
  • Compressors
  • Heavy Vehicles
  • Manifods

We also cater heavy vehicle brands such as 

  • CAT
  • Komatsu
  • Elphinestone
  • Normet
  • Sandvik
  • Volvo
  • Hitachi
  • Atlas Copco
  • Jason Equipment

Flowtech Exhaust Wraps comes in silver grey and black colours.

  • Mining
  • Industrial
    Marines
  • Harvesting
  • Material handling
  • Construction
  • Petroleum
  • And more
  • Eliminiations ignition points
  • Enhance operator safety by minimizing hot surfaces.
  • Custom-made, ensuring a perfect fit for your specific needs.
  • No external heat conductors such as mesh, plates. or pins
  • Removable and reusable
  • Lagging helps reduce DPM by keeping internal exhaust temperature higher

Download

Thermal SIlicone Heat Blanket

Exhaust Heat Wrap Materials

Uncover the internal materials that compose Flowtech exhaust heat wrap

Thermal blanket

Hot face

Using Aluminium Coated Silica Glass instead of mesh has proven successful. It doesn’t transfer heat like mesh does, reflecting heat to keep the outer layer cooler. The non-permeable aluminium material prevents absorption of flammable liquids, reducing the risk of combustion. It also improves the blanket’s fitment and reduces the risk of power short or conduction.

Insulation

The needle mat layer is made from silica glass needle felt which not only has better thermal properties than the commonly used fibreglass needle mat; it is also a lot less irritating to the skin, making it easier to work with when fitting.

Cold Face

The outer layer is known as the “Cold Face”, which consists of a fibreglass cloth that can be coated in a variety of different materials such as Silicone, Aluminium or Teflon. Silicone coating is most popular on mobile underground plants, as it is non-absorbent, and repels oils and other flammable liquids that may cause a fire.

Exhaust Wrap Heat Testing

We regularly new heat wrap products to ensure the best possible solution. Our exhaust wrrap has proven to reduce the external temperature by 24% on average. The material with silver coating and mesh layers performed poorly as the mesh conducted heat over time.

Download the Exhaust Pipe Wrap Test

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photo 2

Exhaust Wrap Oil Testing

We tested the repelling properties of various insulation types, In Photo 3, You can see that the oil has been absorbed by the inner layer of the blanket, which could be a potential hazard. However, the Flowtech Thermal Blanket, shown in Photo 4, effectively repels oil.

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photo 4
AFTER
BEFORE

Exhaust Wrap Case Studies

Also known as Thermal insulation blankets

Thermal Blanket for Generator

Heat wrap for fire pumps

Custom-designed thermal insulation that fits perfectly to reduce the heat coming from the exhaust and avoid any oil leaks. We use high-quality materials that are corrosion and fire-resistant for extra protection.

Thermal-Insulation-Blanket-for-truck-exhaust

Exhaust wrap for trucks pipes

An engineering firm in Windsor, NSW, implemented a thermal insulation blanket to mitigate frequent equipment downtime. This proactive approach ensured uninterrupted operations and increased efficiency.   

Thermal blanket for portable generator
heat tape

Portable Generator heat wrap

Designed for outdoor use and provide reliable protection for your generator minimising downtime and providing a long-term solution to protecting your generator’s condition as well as its performance. 

heat tape
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Volvo Turbo exhaust wrap

Installing a thermal blanket can help protect engine components, increase the lifespan of your vehicle and improve performance. The thermal blanket reduces heat soak from the turbocharger by reflecting it back into the exhaust manifold, which helps keep temperatures within normal operating range.

Thermal-blanket-for-catalytic-converter-2
heat tape
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CAT Converter heat wrap

Our team collaborated with a client to create a bespoke Catalytic Converter. As illustrated in the photo, the heat-rusted point plugs contrast with the unrusted spring of the blanket and flange. Remarkably, the blanket exhibits no signs of wear and tear and continues to function optimally. Learn more about catalytic converter case study 

exhaust wrap

Exhaust wrap for rail machine

A reputable railing company in St. Marys sought an exhaust solution for their rail machine, prioritizing personnel safety. Flowtech RnD stepped in to design a custom exhaust pipe integrated with exhaust heat wrap. This innovative solution ensures the equipment is used safely and efficiently.

Heat wrap for custom vehcicle exhaust pipe

To prevent excessive heat and minimize equipment downtime, a customized exhaust pipe with a heat tape is installed. This upgrade enhances engine performance, making it more efficient and effective.

Generator Heat Blanket

Our custom fabricated removable insulation blanket systems for engine and generator exhaust components—such as manifolds, mufflers, turbochargers, and pipes—offer a robust solution to these challenges. This case study explores the measurable benefits of implementing these blankets across various applications.

Related Exhaust System Heat Wraps

Our range of heat wraps caters to heavy-duty engines, generators, and any exhaust pipes requiring effective thermal solutions.

heat wrap

Heat Wrap

Categories:

Industry we support

The Flowtech Thermal Solutions are designed to fit industries' equipment.

Construction

Harvesting

Materials Handling

Heavy-duty truck

Trucking

Bus & Coaches

Mining

Any Industry

Frequently Asked Questions

Here are some of the most frequently asked questions about Flowtech exhaust wraps.

Exhaust heat wrap is a heat-resistant material primarily used in automotive exhaust systems, although it can also be applied to exhaust pipes, heavy-duty engines, generators, and manifold systems. Its purpose is to minimize thermal stress on the components and enhance engine performance.

By reducing heat transfer and maintaining optimal operating temperatures, exhaust wrap plays a crucial role in improving the longevity and efficiency of these systems. It can be made from ceramic fibre, glass fibre, or even aluminium-coated silica glass.

The duration of lagging in the exhaust or engine depends on various factors, such as the environment and the average temperature in which the machine operates. Additionally, the usage and type of heat wrap used should be taken into consideration. It’s important to note that oil or any liquid leaks from the engine can potentially damage the lagging.

However, with proper maintenance, exhaust wraps typically have an average lifespan of 3-5 years.

  • Improved engine performance
  • Better fuel economy
  • Increased longevity of components and systems
  • Enhanced exhaust flow rate
  • Minimized thermal stress on the parts
  • Reduces underhood temperatures to improve air intake efficiency.

When installing exhaust wrap, it’s important to keep a few things in mind:

    1. Always clean the surface before applying the wrap.
    2. Make sure to leave some space between the engine and the wrap in order to allow for optimal airflow
    3. Use a temperature-resistant adhesive in order to ensure that the wrap stays in place
    4. It is important to inspect and maintain your exhaust wraps regularly, as they can degrade over time due to heat.
    5. The use of the studs method is the preferred method as it’s attached to the outer layer of the insulation
    6. Stitching is essential for holding all vital layers together. Ove stitching should be avoided.

It is highly recommended to hire a professional installer to ensure a thorough and precise installation. This ensures that shortcuts are avoided and proper tools are used to achieve the best results.

Brands

It's now simpler to find the muffler you want.

VOLVO

MACK

DAF

MERCEDES

MITSUBISHI

BCI

SCANIA

MAN

HINO

ISUZU

KENWORTH

LANDCRUISER

BOBCAT

CASE

FORD

Additional Exhaust Applications

Most heavy-duty vehicles are equipped to handle our Flowtech exhaust silencers.

Tractor Silencers

Excavator Silencers

Blower/Vacuum Silencers

Generator Silencers

Truck Muffler Silencers

Buses/Coaches Muffler Silencers

Exhaust Heat Wraps

Our Innovative Solutions Are Designed To Address Your Needs, No Matter Their Complexity.

Spark Arrestors

Eliminating exhaust sparks to reduce risk of fire

Find Out more

Emission Control

Eliminating toxic exhaust emissions

Find out more

Direct Fit

Aftermarket exhaust parts for heavy-duty vehicle

Find out more

Silencers

Eliminating noise pollution for tractor & trucks

Find out more

Performance

Aftermarket exhaust parts for heavy-duty vehicle

Find out more

'Unfair Advantage'

We have a proven track record for delivering on our promises, and our clients know that

Here are the top three reasons why we’re their preferred solution provider

Flowtech Advantage Australian Owned

Australian-Owned for three decades

Homegrown and proud, Innovating solutions for three generations, providing a wide range of customised exhaust systems that are robust, reliable and cost effective to meet the diverse demands of our clients.

Flowtech Advantage Rapid custom job

Quick custom job production

What sets us apart is our unique custom exhaust and emission control solutions with quick turnaround times that we can distribute throughout Australia & New Zealand.

We offer same-day dispatch

We understand that when you place an order, you want it expedited as quickly as possible. That's why we offer same-day dispatch on all standard items. Your order will be processed and shipped out within 24-hours.

We're an experienced team

Top mining, automotive and multiple industries trusted our service for more than three decades. We Specialised in designing and manufacturing high-quality exhaust products that meet the unique needs of our clients.

Ready to help!

Let us assist you in finding a reliable exhaust solution tailored to your needs.

Flowtech Advantage Official Logo

A Division of CSC Group Australia

Since 1984, Flowtech Advantage has been a key manufacturing division of CSC Group Australia. With its main headquarters in Western Sydney, the company designs and produces exhaust solution components for most industries in Australia and New Zealand.

Solutions

Extras

Contact us

Flowtech Advantage Australia

13 Windsor Street Richmond NSW 2753
t. 1300 885 089
e. sales@flowtechadvantage.com.au

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